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Report Catalogue Data

  Report Class   General Public Report
  Analysis Type   Situation Analysis
  Issue Category   Technology Analysis
  Release Date   08_01_2008
  Last Update  
  Reference Code   GPR-SA.TA.CT-20080801-VOFx

Combustion Technologies
Vegetable-Oil Fuel Burner


The concerns for global warming and the consequential impact on life in general coupled with the occasional spikes of the prices of home heating oils produced from crude oil, the combustion of vegetable oil for home heating has become the preferred option for some home-owners. Even then the combustion of vegetable oil for supporting distributed power generation systems such as by utility corporations is just as efficacious for alleviating the potential impacts of global warming. However, the existing oil and gas fuel burners may not necessarily support the complete oxidative combustion of vegetable oils; hence modification of existing burners or the implementation of new burners requires a set of thoroughly considered development specifications, as presented in the analysis.

Effectively, the primary equipment for the Vegetable Oil fuel Burner consists of three integrated components:

  • Fuel Combustion Burner
  • Fuel Burner Base (or Enclosure)
  • Combustion Chamber

which are interfaced with secondary accessorial equipment, an Oil Delivery System, consisting of Storage Tank, a small pump that pumps the oil into the Fuel Burner Base, and an optional Large Debris Separator for initial oil filtration - deployed if waste oil is to be source. The Storage Tank should have a well-regulated heating system that supports real-time temperature measurement control system, and allows functionality for variable temperature setting. The pump should also be fitted with real-time control to activate pumping only with oil available in the Storage Tank.

The Fuel Combustion Burner should only be a use-specific customized variant of the basic fuel combustion burner technology of the combustion technologies. One of the customizations is that an optional Fuel Filter System be incorporated into the design to accommodate the possible use of waste vegetable oil as feed, in order to ensure that the oil is filtered before actually flowing into the Spray Injector. Such a Filter System may be appended to the oil-entry port of the Combustion Burner.

The Fuel Burner Base (or Enclosure) has two inlet ports: fuel inlet port, and air-inlet port. The Biofuel Burner, being aimed for the direct use of vegetable oil, is also designed to enable reduction of the viscosity of the oil prior to flowing into the


combustion burner for atomized injection into the combustion chamber. Accordingly, the Fuel Burner may be fitted with oil heating device to further fine-tune the viscosity and flow temperature of the fuel-oil. The specifics of the design has the oil temperature raised to a level that provides just enough fluidity. This consideration is critical, because these properties directly impact the performance of the Fuel Combustion Burner - the device that actually delivers the fuel into the combustion chamber - and as such is designed to accommodate the  characteristic fluid properties of each fluid type as well as mixed fuel types. Further, the casing of the Fuel Burner Base must be such as to support high pressure operation: The presence of the Fuel Filter System makes it necessary to operate the Fuel Burner at relatively higher pressure, because high pressure drop must be overcome in order for the fuel to flow through the Filter System.

Appended to the Fuel Burner Base is also a small compression air pump that pumps air into the Burner base as well as into the Combustion Chamber. The outlet effectively has to be divided into two streams with one stream to flow into the Burner Base and the other stream to flow into the Combustion Chamber. All the electronics should also be housed in the chassis of this pump for compactness.

The Combustion Chamber for a simple Oil Burner may consist of a cylinder that is fitted with modules of air inlet ports through which air is discharged into the chamber. Of course, provisions are made to have the Chamber interface with the Burner Base seamlessly. The center portion of the Chamber should have cutaway of such that allows the Burner Base top section exposing the Combustion Burner to fit in re-entrant into the Chamber. At the top of the Chamber should be a flange - the choice of which is to allow maximum flexibility of deployment: The outlet stream of hot gases can be fed into a compressive flow device to enhance the velocity of discharge for instance; The outlet stream can be fitted with flanged bends to allow for variations of angular installation; The outlet stream flowrate into any thermal extraction device can also be adjusted through a Y to help reduce the stream volume; and The outlet stream flowrate can also be regulated to provide uniform temperature feed for any temperature sensitive application.

 

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