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Report Catalogue Data

  Report Class   General Public Report
  Analysis Type   Situation Analysis
  Issue Category   Energy Analysis
  Publish Date   07_14_2009
  Last Update  
  Reference Code   GPR-SA.EA.SAT-20090714-SASx

Solar Energy Adoption Technologies
Solar Absorbed-Energy Steam Generator Design


The adoption of Solar  energy for Distributed Power Generation necessarily requires the conversion of the energy into forms useable  within the context of the specific legacy Distributed Power Generation System. In this respect, several Solar Energy Collector types have been analyzed based on either the capture of the Optical Energy, or Thermal Energy, or the combined Thermal and Optical Energies. The specifics about the integration of any one of these collectors for the purposes of extracting the captured energy should vary with extraction-design. Of particular significance however, is the conversion of the heat into a mechanical energy through driving turbines, particularly in a retrofit application, given that such application is both critical and essential in enabling the adoption of Solar Energy as an alternative energy source to fossil fuels.

Given the object of implementing retrofit adaption of existing Power Generation Systems to use Solar Energy, the collector which is most appropriate would be one that enables availing the Solar Energy in the form of heat energy. Although virtually, every one of the collectors can be integrated into a design that enables it provide the energy as heat energy, the Solar Energy Thermal Absorber-Tubes Collector  permits the most ready adoption for the purposes of retrofit engineering of existing Power Generation System into Distributed Solar Power Generation System.

Summarily two salient features makes this collector quite suitable, and drives its choice in this retrofit design analysis:

  • Under proper connection, the fluid should flow into the absorber through the inlet and out through the outlet, and be available for the application-specification use and then be fed into the absorber in continuous circulating flow.
  • The modularity of the design supports scalability, allowing for the integration of several collector modules to provide scaled heat supply needs, as in industries.

However, for the purposes of an even enhanced performance,  certain modifications or improvements in the adoption of this particular Solar Collector is possible. The design as presented does not collect the optical energy component. The absorption and simultaneous conversion into heat would result in significant performance enhancement. Accordingly, such modification is


is implemented: The outer surface of the inner tube is coated with a photothermal substance that absorbs the optical energy while the thermal energy is absorbed by the energy-absorber liquid, thereby enabling the full capture of the two components of the Solar Energy. naturally, the photothermal substance absorbs the optical energy converting same into heat that is transferred by conduction preferably into the liquid as well. The transfer is preferably into the liquid because of the vacuum maintained in the space between the two tubes and the selection and use of a photothermal substance that is not significantly increase the base emissivity of the glass.

Operational considerations also have roles, however. As per the analysis, the Solar Thermal Energy is extracted by being conducted into or absorbed by liquid preferably with high thermal capacitance property. Besides, this fluid is generally intended to be recirculated continuously with the heat extracted from the liquid as part of the circulation process. As such, from a thermodynamics perspective, the overall performance would be better if the energy-absorber liquid will be flowing out of the Absorber Tubes at very high temperature relative to the boiling point of water. In this regard then using a liquid that has a significantly higher boiling  temperature than the temperature of water is preferred. Accordingly then a common liquid that could be readily used would be glycol or something of comparable thermal properties.

The conclusive addressing of the specification, albeit implicit specification, the analysis of the configuration of the steam generator is straightforward. 

Steam ReBoiler Retrofit
The primary factor regarding the configuration of the steam generator is that within the context of the preferred operating conditions and Absorber-Tubes fluid thermodynamic properties, the energy-absorber liquid should be contained in a closed system, and should be used in that manner. Obviously then the liquid would be flowing through a closed tube which would then be used as a boiler-tubes immersed in water that is to be boiled.

In this respect then the chosen Solar collector is quite suited for retrofit with a Horizontal Thermosyphon Reboiler. The fact is that with such reboilers, the heating fluid flows through a tube that is immersed in the water being boiled. For the


retrofit of the hot stream pipe from the Solar Collector, the liquid is distributed into as many inlet tubes as per the original design of the reboiler and then fed into the equipment. The liquid looses the heat as it flows through the tubes, finally exiting at the outlet where the streams are are re-accumulated into a single stream and then pumped back to the Solar Collector yet again, in an endless circulation, except for occasional maintenance service on the system.

Although by analysis the most appropriate  configuration for the adoption of the Solar Energy Thermal Absorber Tubes Collectors is  the Horizontal Thermosyphon Reboiler, the a vertical thermosyphon Reboiler could also have been used. the performance, of course, would be relatively poorer in that the hot stream of the Solar collector would now be in Shell-side of the heat exchanger and there would lose some heat to the surrounding even with insulation. in general the thermodynamic efficiency would be lower.

The adoption of the Vertical Thermosyphon Reboiler necessarily take the conventional form of a vertical heat exchanger: The configuration is essentially a reboiler multi-tube heat exchanger, in which the water flows through the tubes, and the Solar Energy Absorber fluid flows through the shell-side. The vessels is made of such height based on the exit temperature of the hot stream such that the water in the tubes should come to a boil somewhere half-way up the tubes and become full dry steam at exit from the heat exchanger.

Accordingly then two forms of retrofit adoption are considered for retrofit: Vertical Thermosyphon Reboiler and Horizontal Thermosyphon Reboiler.  The specifics of the implementation in each case is slightly different.

A significant development attending this retrofit design analysis is the ease of Utility Companies to switch over and adopt of Solar Power without the need for acquiring inordinate extra capital expenses, given the opportunity for reuse for the legacy power generation system. Moreover, the opportunity is available to all Utility Companies irrespective of the type of steam boiler or generator currently being used for the operations of Power Generation.


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