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Report Catalogue Data

  Report Class   General Public Report
  Analysis Type   Situation Analysis
  Issue Category   Technology Analysis
  Release Date   07_28_2008
  Last Update  
  Reference Code   GPR-SA.TA.ET-20080728-EWR
Environmental Technologies
Edible Wastes Fermentation Packed Biofilm-Bed Bioreactor


Domestic edible waste disposal has always been a major social service provided by cities and communities in general. Availability of waste dumps at which these wastes can be disposed have even occasionally caused rifts between cities and states. An alternative means of disposal that alleviate these difficulties while also paying for itself is achievable through the use of edible waste recycle biotechnology converting the waste into fuel. A portable energy biotechnology process, however, has been advanced for the conversion of lactose into ethanol which can be used as fuel for automobile, home-heating or what have you. Effectively a biotechnology process efficacious for the recycle of domestic edible waste is derived from the adaptation of the energy bioprocess.

The core technology of the energy bioprocess that requires this needed  specialization, however, is the lactose fermentation bioreactor; and such can be accomplished by the deployment of bioreactor, obtaining from the efficacious modification of the lactose fermentation reactor or the substitution of a more specialized bioreactor, capable of effecting the waste recycle. The approach of choice which is the latter derives from the implicit specification imposed by the standard components of a domestic waste that needs to be recycled.

Domestic edible waste on the average consists of four groups of foods:

  • Starch and [organic] Sugar wastes
  • Cellulosic wastes,
  • Protein and Meat wastes
  • Dairy wastes

Starch and or organic sugar products are the potatoes and rice and the fruit juices that squeeze out of the fruits remnants; the cellulosic waste are the scraps and cut-offs of the salads and spinaches and other green vegetables; the protein and meats are explicitly self-descriptive, and the dairy products which include  milk and cheese are also self-descriptive. Generally, these wastes are also not separated into type-bins hence the treatment of these wastes for recycle must be such as to support the recycle of the mixed waste.

Consequent on the observation about waste handling, the specification of the bioreactor, therefore, is the capability to simultaneously recycle if not all these then most of them. Obviously, the substrate mixture is expected to consists of starch, cellulose, dairy products, and proteinous products, and the cell-functions enhancement substances, required to support the metabolic reactions. By this specification, conceptually, a multi stacked packed-biofilm-bed batch reactor


with each bed beads immobilizing a specific microbe type and fermentative-order sequenced to accomplish the overall fermentation to fuel would accomplish the objective. 

Edible Waste Recycle Bioreactor
A concept bioreactor, developed for ethanol fermentation from starch, offers promise as the base technology for the object waste recycle bioreactor: The bioreactor, the Multi Packed-Bed Dual-Biofilm Batch Fermentation Reactor, uses two packed-beds with specific biofilm per bed to support the fermentation. This analysis therefore centers on the modification and adaptation of the dual fermentation packed-beds to accomplish the edible wastes recycle. Further, although protein wastes are also usual part of the edible wastes, for the proposed changes to be compact enough without complicated interactions, the meats waste are left out in this design, though easily implemented.

Evidently the first task of the development is expanding the beds count to allow for all prospective metabolic reactions, of course, depending on the microbes chosen for the various metabolism. Evidently the essential metabolic reactions that must be supported are four: Starch Metabolism, Cellulose Metabolism, Dairy Metabolism; Sugar metabolism - the last being a product of all the others

The microbes selection without demanding recombinant facilitation consists of

These microbes as selected for the various initial metabolic activities, in addition to satisfying the objects of their selection in some cases caused additional considerations. While the sugar metabolizing microbe produced ethanol as per the goal, and the starch metabolizing microbe produces glucose as per the object, the other microbes introduced a further design issues. The metabolism of cellulose by Clostridium Cellulolyticum is not so straight forward: a measure of recombinant facilitation is required to enable the conversion of the cellulose into ethanol and acetate meaning that  in addition to the facilitation, additional biofilm bed has to be included to process the acetate product; and then Clostridium acetobutylicum in addition to metabolizing dairy waste produces not only ethanol and butanol which are alcohols and 


therefore can used as fuel as desired, but also produces acetone,  butyric acid, acetic acid, hydrogen and carbon dioxide, requiring that the butyric acid production be suppressed, the acetone as well as the acetic acid be metabolized in additional biofilm bed(s) and preferably into alcohol. The butyrate production is readily suppressed with the manipulation of the acid level; the acetone is converted into isopropanol alcohol with a biofilm bed of mixed ruminal microbes, while the acetic acid and the acetate are metabolized into methane and carbon dioxide with a biofilm bed of methanogenics. This last reaction however should be slight because of the suppression of the butyric acid production by  Clostridium acetobutylicum.

Sequencing the Biofilm Beds
Because the reaction mixture should become non-mechanically convected in an upward upwelling annular circulating fluid dynamic within the reactor, the limiting beds are the methanogenic bed metabolizing acetic  as the top-most and the starch metabolism bed as the bottom-most. On top of the starch bed is the dairy bed, then is placed
the cellulose bed and the sugar bed with following sequence

  • the acetic acid/acetate bed
  • sugar bed
  • the dairy bed
  • the Cellulose bed
  • the starch bed

The non-mechanical convection of the reaction mixture - the bubbling flow conditions of the packed bed reactor - shall be taken advantage of; and for that reason as with the reference bioreactor. 

The reaction naturally starts simultaneously within three beds: Starch Bed, Cellulose Bed, and Dairy Bed. The carbon dioxide and hydrogen gases produced in the dairy bed initiates the upwelling fluid dynamics, however, the products of these beds are then subjected to metabolism in the two topmost beds. Within these beds, the reactions produce more gases: Carbon dioxide and Methane, which intensifies the fluid dynamics.

Edible Waste Disposal Process
Wastes are ground or pulverized and pumped into the reactor to get the process started. As a portable process by design the recycling process proceeds unmanned.

The production of fuel from such waste is undoubtedly a prospectively profitable venture, given the increasing high cost of fuel, whether automobile fuel or home heating fuel.

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